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High-Strength Aluminium Scandium Alloy for Aerospace and Automotive Applications

Aluminum scandium alloy (AlSc) is a high-performance aluminum alloy that significantly improves its properties by adding trace amounts of scandium (Sc) to aluminum, typically AlSc2, AlSc5, AlSc10, etc. have different ratios of aluminum scandium alloys according to different customer needs.
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Overview


Aluminium Scandium Alloy (Al-Sc) is a high-performance metallic material celebrated for its exceptional strength, fatigue resistance, and thermal stability. Typically containing 0.1-3% scandium (with trace elements like zirconium or magnesium), this alloy offers a density of 2.7-2.8 g/cm³ and a yield strength of 250-500 MPa, depending on composition. Its unique ability to form fine precipitates and inhibit grain growth makes it indispensable in weight-sensitive structural components for aerospace, automotive, and sports equipment.


Features


1. Grain Refinement: Scandium forms stable Al3Sc precipitates during solidification, reducing average grain size from 100 μm to <10 μm, improving tensile strength by 30%.

2. Thermal Stability: Maintains mechanical properties up to 300°C, significantly better than conventional aluminum alloys (which degrade above 150°C).

3. Corrosion Resistance: Protected by a dense Al2O3-Sc2O3 oxide layer, ensuring long-term reliability in marine and high-humidity environments.

4. Weldability: Low tendency for hot cracking during welding, enabling complex structural designs in aircraft fuselages and automotive frames.

5. Weight Efficiency: Offers a strength-to-weight ratio 20% higher than 6061-T6 aluminum, critical for reducing fuel consumption in aerospace applications.


Applications


Aerospace Structures: Used in wing skins, fuselage panels, and landing gear components for commercial aircraft (e.g., Boeing 787), reducing component weight by 15% while increasing service life.

Automotive Components: Forms high-strength, lightweight parts like engine mounts, suspension arms, and battery enclosures, improving fuel efficiency and crash resistance.

Sports Equipment: Manufactures premium bicycle frames, golf clubs, and baseball bats, combining stiffness, durability, and corrosion resistance for elite-level performance.

Defense Applications: Ideal for armored vehicle hulls and missile components, resisting ballistic impacts and extreme temperatures in combat environments.

Research & Development: Serves as a model alloy for studying precipitate strengthening mechanisms and as a precursor for additive manufacturing feedstocks in 3D printing.


FAQ


Q: What is the optimal scandium content for different applications?

A: Low-scandium alloys (0.1-0.5%) are used for corrosion resistance, while high-scandium alloys (1-3%) prioritize strength for aerospace and defense.

Q: How does Al-Sc alloy compare to titanium in weight and strength?

A: It is 40% lighter than titanium with comparable strength, making it preferable for non-high-temperature structural applications.

Q: Can it be used in cryogenic environments?

A: Yes, it retains ductility and impact resistance down to -200°C, suitable for liquid hydrogen storage tanks in space launch vehicles.

Q: What is the primary challenge in producing Al-Sc alloy?

A: Scandium's high cost and low natural abundance require specialized melting techniques (e.g., vacuum induction melting) to ensure uniform distribution.

Q: Is there a recycling process for Al-Sc alloy scrap?

A: Yes, recycling retains 95% of scandium content through molten salt electrolysis, supporting circular economy initiatives in high-tech manufacturing.


Material name

Aluminium Scandium Alloy

Other Name

Aluminum scandium metal, AlSc alloy

Formula

Al-Sc

Content

Al is the main one, Sc can be 2%~20%.

Appearance

Silver grey ingot or lump, or other customized size

Aluminium Scandium Alloy


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